Sign up for our popular daily email to catch all the latest EV news!
Tesla has issued a recall for 12,963 vehicles due to a defect in the battery pack contactors that could cause a loss of drive power, increasing the risk of a crash. The recall affects select 2025 Model 3 and 2026 Model Y units manufactured between March and August 2025.
Key Takeaways
- NHTSA Recall No. 25V690000, internal reference SB-25-16-005
- Affected vehicles: 2025 Model 3 (5,038 units) and 2026 Model Y (7,925 units)
- Defect: Battery contactors may open due to poor coil termination connection
- Risk: Sudden loss of propulsion without prior warning
- Free remedy: Tesla Service will replace faulty contactors
Issue Overview
Tesla identified that certain vehicles equipped with a battery pack contactor manufactured with an InTiCa solenoid may experience sudden failure. The defect can cause the contactor to open while driving, leading to an immediate loss of acceleration capability. While no injuries or collisions have been reported, the issue poses a safety risk if the failure occurs at speed.
Technical Background
The problem stems from poor coil termination connection within the solenoid. When this connection fails, the contactor opens unexpectedly, cutting off propulsion. Affected vehicles display a visual alert instructing drivers to pull over safely, but there is no advance warning before power loss occurs.
Remedy and Timeline
Tesla will replace the affected contactors with certified components that do not use InTiCa solenoids, ensuring stable coil connections. The automaker has already phased out suspect components in production as of August 15, 2025. Owner notifications will begin December 9, 2025, and all repairs will be conducted free of charge at Tesla Service Centers.
Supplier and Investigation
The defective parts were supplied by Sistemas Mecatrónicos InTiCa S.A.P.I. (Mexico) and SongChuan (Taiwan). Tesla initiated its investigation on August 8, 2025, following field reports of high coil resistance. After confirming the defect, the company voluntarily issued the recall on October 3, 2025.
Bottom Line
Tesla’s proactive recall highlights its continued attention to battery reliability and vehicle safety as EV production scales globally. Owners can contact Tesla Customer Service at 1-877-798-3752 for more information.
Stock It To Me
Sign up for our popular daily email to catch all the latest EV news!
