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MAHLE showcases cutting-edge innovations in thermal management and electrification at CES 2025, emphasizing efficiency and sustainability in e-mobility. Featured technologies include a groundbreaking wireless charging system, bionic-inspired thermal solutions, and advancements in electric motor performance.
Key Highlights:
- Revolutionary Wireless Charging System:
- MAHLE’s positioning system for wireless charging, recognized as the global standard by SAE International, enables precise alignment of electric vehicles over charging coils for seamless, wire-free energy transfer.
- Innovative Electric Motor Technology Kit:
- Combines high-peak power, wear-free power transmission, absence of rare earth materials, and superior efficiency using MAHLE’s SCT and MCT electric motors.
- Bionic-Inspired Thermal Products:
- Bionic Fan: Reduces truck fan noise by up to 4 dB(A), lowers energy consumption by 10%, and is 10% lighter, inspired by owl wing designs.
- Bionic Cooling Plate: Enhances battery cooling performance by 10%, reduces pressure loss by 20%, and extends battery life by 20%.
- Advanced Thermal Management Solutions:
- Next-generation refrigerant thermal management module supports megawatt charging and PFAS-free refrigerants.
- Compact MAHLE e-compressor enhances charging speed and extends cruising range.
MAHLE’s exhibit at CES 2025, Booth #5652 in LVCC West Hall, highlights its expertise in electrification and thermal management. Peter Lynch, Vice President Sales & Application Engineering and President, MAHLE North America, remarked, “Electrification and thermal management are two major strategy fields for MAHLE, as we continue to position ourselves as a systems expertise champion in e-mobility.”
The bionic cooling plate, essential for battery thermal management, optimizes fast charging and extends battery life by maintaining optimal temperatures. Inspired by nature, MAHLE’s engineers designed this system to ensure efficient heat exchange, essential for lithium-ion batteries in electric vehicles.
MAHLE’s bionic fan uses AI-optimized blades modeled after owl wings, ensuring quieter and more efficient cooling. This technology addresses noise pollution and energy efficiency, demonstrating MAHLE’s commitment to sustainable innovation.
Additionally, MAHLE’s refrigerant thermal management module simplifies installation with “plug-and-play” compatibility and supports cutting-edge refrigerants like PFAS-free R290, while the e-compressor minimizes energy use during operation.
About MAHLE
Founded in 1920, MAHLE is a global leader in automotive technology, specializing in electrification, thermal management, and carbon-neutral mobility solutions. With over 72,000 employees, the company operates across 148 production sites and 11 technology centers in 29 countries. In 2023, MAHLE achieved sales nearing €13 billion, underlining its impact on the future of sustainable transportation.
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