Mercedes-Benz Begins Series Production of eActros 400

Mercedes-Benz Trucks begins eActros 400 production at Wörth, fully integrating EV assembly with diesel lines. The model features a 414 kWh battery and supports heavy-duty distribution with a 480-kilometer range.

Mercedes-Benz Trucks has officially initiated series production of the second-generation eActros 400 at its Wörth plant as of early December. This launch represents a strategic expansion of the manufacturer’s battery-electric portfolio following the production start of the eActros 600 in late 2024. The new model targets specific logistics requirements in heavy-duty distribution transport.

Highlights

  • Production is fully integrated into the existing diesel assembly line.
  • The eActros 400 features a total battery capacity of 414 kWh.
  • The vehicle offers a range of approximately 480 kilometers.
  • Daimler Truck holds nearly 50% of the European electric truck market share.
Mercedes-Benz Begins Series Production of eActros 400

Integrated Production Strategy

The manufacturing process for the eActros 400 utilizes the existing assembly line established for the Wörth A-series. This approach allows battery-electric trucks to be produced flexibly and in parallel with diesel-powered models.

Unlike the first-generation models, which required processing at a separate facility, the new generation is built entirely within the main production hall. This integration covers the full assembly process, from frame construction to final inspection.

Key components for the electric powertrain are supplied by Daimler Truck plants in Mannheim, Kassel, and Gaggenau. These facilities provide the electric axle, transmission components, and the front box, which houses high-voltage elements in the former combustion engine space.

Mercedes-Benz Begins Series Production of eActros 400

Technical Specifications and Capabilities

The eActros 400 is defined by its installed capacity of 414 kWh, derived from two LFP battery packs. This configuration allows for specific performance metrics suitable for heavy-duty distribution.

Key Performance Data:

  • Range: Up to approximately 480 kilometers without recharging.
  • Charging Power: Up to 400 kW via CCS2.
  • Charging Time: 10 to 80 percent in roughly 46 minutes.
  • Payload: Offers over three tons more payload than the eActros 600.

The reduced weight of the two-battery system places the vehicle’s payload capacity on par with comparable diesel trucks.

Market Position and Outlook

This production launch supports Mercedes-Benz Trucks’ objective to meet diverse logistics requirements through varied battery configurations. Customers can now select between the eActros 400 with two battery packs or the eActros 600 with three.

The company enters this phase with a strong market position. In the third quarter, Mercedes-Benz Trucks achieved a market share of nearly 50 percent for heavy-duty electric trucks in Europe. This marks the second consecutive quarter the segment has led the market.

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